Pilot die used to validate critical forming stages

Pilot dies

Pilot dies: check the critical stages before the production die

A pre-production die to validate the forming and tolerances of a new part, reducing the risks, lead times and costs of the final die.

What it is

What a pilot die is for

The pilot die service was created to give customers the assurance of a good product during the critical construction stages, while maintaining precise tolerances in final stamping.

It is particularly useful for new or complex parts, and for demanding deep drawing and forming.

Why choose us

What you get

Reduced risk

Critical stages are validated before the final die.

Confirmed tolerances

Measurement of the parts produced with the pilot die.

Optimised design

The results guide the design of the production die.

Method

How we work, step by step

Feasibility study

We analyse the drawing or 3D model, material, thickness and volumes together with you.

3D CAD design

We design the die and simulate all its movements before construction.

Construction in the toolroom

CNC with 3D CAM, wire and sinker EDM, grinding: all in-house.

Applications and industries

New parts under development
Deep drawing
Complex geometries
Sample batches for customer approval

Pilot die FAQs

When is a pilot die needed?

When a new part has critical stages – demanding forming or tight tolerances – that need validating before the production die.

Does the pilot replace sampling?

No: the pilot checks the critical stages; sampling and pre-series then accompany the final die through to approval.

How do I request one?

Send us drawings or 3D models: together we will assess whether and how to set up the pilot die.

Quote within 24 working hours

Assess a pilot die for your project

Attach 2D drawings or 3D models (PDF, STEP, IGES, DXF, DWG) with material, thickness and annual quantities: our engineering department will assess feasibility and reply within 24 working hours.